Sears 580.32601 User Manual

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owners
manual
MODEL NO.
580.326010
CAUTION: READ
INSTRUCTIONS AND
RULES FOR SAFE
OPERATIONS CAREFULLY
TO PREVENT ACCIDENTS.
GENERAL INFORMATION
INSTALLATION
OPERATING INSTRUCTIONS
MAINTENANCE
REPAIR PARTS
4500 WATT
HEAVY DUTY
PORTABLE ALTERNATOR
ALTERNATOR
Record in space provided below the Model No. and Serial No.
of the alternator, Model No. and Serial No. are both located
on the Nameplate, just below Alternator Control Panel.
Model No.
___________________
Serial No.
Retain these numbers for future reference.
Sears, Roebuck and Co., Chicago, 111. 60684 U.S.A.
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1 2 3 4 5 6 ... 40 41

Summary of Contents

Page 1 - PORTABLE ALTERNATOR

ownersmanualMODEL NO. 580.326010CAUTION: READ INSTRUCTIONS AND RULES FOR SAFE OPERATIONS CAREFULLY TO PREVENT ACCIDENTS.GENERAL INFORMATION INSTALLAT

Page 2 - FULL ONE YEAR WARRANTY

LUBRICATIONCAUTIONEngines are shipped without oil. Any attempt to start the engine before the recommended oil has been properly added may result in an

Page 3

BATTERY INSTALLATIONA 12 Volt automotive type storage battery is required, and must be purchased separately. Battery should have a 32

Page 4

FILL FUEL TANK1. Pull back on knurled fitting and remove fuel line from tank filler cap.2. Remove Fuel Tank filler cap. Fill tank with

Page 5 - Model No, 580.326010

Optional Wiring Connections - 240 Volt Connector PlugADANGERAll wiring connections should be done by a QUALIFIED electrician. Improper or unauthorize

Page 6 - Alternator

An earth grounding lug is provided on the alternator blower shroud. Connect a groun* ding wire to this tug that is no smaller tha

Page 7 - PREPARATION FOR USE

Section 2OPERATING INSTRUCTIONSDO AND DON’T CHARTDODON’T1. DO read all instructions in this Manual before operating your alternator.2. DO unp

Page 8 - 3/4” (2 Req’d)

BEFORE STARTING THE ENGINE1. Disconnect Fue! Line2. Remove Filler Cap1. Make sure engine crankcase has been properly filled with the recom

Page 9 - X 11/4" bolt (Item 10)

5. Unplug, disconnect or turn OFF al trical equipment.elec-CAUTIONNever start the alternator with electrical equipment plugged in and turne

Page 10 - Recommended OH

1. Unplug, disconnect, or turn OFF all electrical loads. Let the engine run for a few minutes to cool.2. Set the Start/Stop switc

Page 11

A 4-prong, 20 amp connector plug for this outlet is shipped with the alternator {see PARTS SHIPPED WITH ALTERNATOR, Page 5). The

Page 12 - TANK FILLER CAP

For one year from the date of purchase, Sears wiii repair any defect in material or workmanship in this alternator at no charge.if the

Page 13

CHARGING A BATTERYThe alternator battery receives a trickle charge of 0 - 8 amps as long as the engine is running. This battery char

Page 14 - GROUNDING THE ALTERNATOR

Section 3PREVENTIVE MAINTENANCEMAINTENANCE CHARTMaintenance TaskAfter First 5 HoursEach 25 HoursEach 100 HoursEach 300 HoursOtherGeneral InspectionX X

Page 15 - Section 2

CHANGE OILDrain and refill engine crankcase with oil after the first 5 hours of operation, every 25 operating hours thereafter. Alwa

Page 16 - BEFORE STARTING THE ENGINE

SERVICE AIR CLEANERClean and re-oil Air Cleaner foam pre-cleaner at 3 month intervals or every 25 operating hours, vi/hichever comes

Page 17

SPARK PLUGSReplace both spark plugs every 100 operating hours, as follows:1. Remove wires from spark plugs.2. Use 13/16 inch spark plug wrench

Page 18 - STOPPING THE ENGINE

DE-CARBONIZE MUFFLERClean carbon and condensation from spark arrest muffler every 100 hours of operation. Remove pipe plug from muffler

Page 19

Troubles - Causes Änd RemediesPOSSIBLE CAUSEA. ENGINE WILL NOT START OR STARTS WITH DIFFICULTY1. Out of gas1. Fill fuel tank2, Fuel tank not vented2.T

Page 20

3S(DXfis"O“1 Hhim a n oSw*® mSB <i-fItem Part No.Description50543 5 Gallon Fuel Tank Assembly (Complete W/Fittingsi1 434135 Gallon Fuel Tank

Page 21 - Section 3

Repair PartsExploded View Of AlternatorModel No. 580.32601026

Page 22

Repair PartsParts List Exploded View Of AlternatorModel No. 580.326010Item Part No. Description1 42764 HOUSING, Engine Adapter (1 Req’d) PIN, Dowel (2

Page 23

TABLE OF CONTENTSWARRANTYRULES FOR SAFE OPERATIONSPECIFICATIONS...NOMENCLATURE ...WIRING DIAGRAM ...INSTA

Page 24

Repair PartsExploded View OfSheet Metal And AccessoriesModel No. 580.326010CN28

Page 25 - Spark Arrest

Repair PartsParts List Exploded View Of Sheet Metal And AccessoriesModel No. 580.326010ItemPart No.1 494212 494363 380454494205494376494597367818 2209

Page 26

Repair PartsExploded View OfControl PanelModel No. 580.32601030

Page 27

Repair PartsParts List Exploded View Of Control PanelModel No. 580.326010Item Part No.1 423562 244093 369184 222645 427866424407 250348 38045942353102

Page 28 - Model No. 580.326010

Repair PartsExploded View OfWheel Kit And AccessoriesModel No. 580.32601032

Page 29 - Repair Parts

Repair PartsParts ListWheel Kit And AccessoriesModel No. 580.326010Item Part No. Description142343CRADLE, (1 Req'd)2 42344 MUFFLER.C 1 Req’d)3282

Page 30 - Sheet Metal And Accessories

Repair PartsExploded View OfEngine PartsModel No. 680.326010‘Spedai Too! Requited For installationft15 •iài6 ,34

Page 31

Item Part No.Description142643BREATHER ASSEMBLY, (Breather No. 2) (1 Req’d)3442675242688SCREW. Breather Cover (4 Req’d)35426773 42645GASKET, Valve Cov

Page 32 - Control Panel

Repair PartsExploded View OfEngine PartsModel No. 580.32601036

Page 33

33(DIpaItem1Part No. 42888DescriptionKNOB, Retaining {Air Cleaner Cover) (IReq’d) 3249259DIAPHRAGM (1 Req’d)242887COVER, Air Cleaner Cover (1 Req’d) 3

Page 34 - Wheel Kit And Accessories

NOMENCLATURECENTRIFUGAL BLOWER SHROUDCRADLE1UFFLERENGINE AIR CLEANEROIL FILLER & DIPSTICK120 VOLT, 15 AMP OUTLETSWHEELS (SHIPPED WITH WHEEL KIT)ST

Page 35

Repair PartsExploded View Of StarterModel No. 580.32601015Item Part No.1494622 428783 426924 426965426936 426957427828 2212994287010 42694114269012426

Page 36 - Model No. 680.326010

earsownersmanualMODEL NO. 580.326010SERVICEHOW TO ORDERREPAIR PARTS4500 WATTHEAVY DUTYALTERNATORNow that you have purchased your Alternator, sho

Page 37

WIRING DIAGRAMModel No, 580.326010

Page 38

INSTALLATION OF STAND-BY POWER SYSTEMSADANGERInstaliation of Stand*By Electrical Power Systems should be done by a QUALIFIED electrician,

Page 39

SECTION 1PREPARATION FOR USEAlternator Unpacking and Removal from Shipping Skid2. Two 1/4 Inch bolts and hex nuts retain the alternator crad

Page 40

Wheel Kit parts are shown below. See WHEEL KIT INSTALLATION In this section for installation instructions. Make sure the Kit has the fol

Page 41 - ALTERNATOR

Check that both the 5 galion fuel tank and its rubber strap have been received. The rubber strap has an “S” -Hook at each end t

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